NRA 2010 Introducing the Brew Cave

Visit us at NRA – Booth 1834

U.S. Cooler will be exhibiting at the NRA Show in Chicago, May 22-25.

Since last NRA (National Restaurant Association), U.S. Cooler has been busy working with lean and efficiency engineers designing new walk-ins that reduce waste, inventory, time, and costs. All of these factors together equal savings for dealers and consumers. Providing customers with quality, affordable walk-ins in a convenient amount of time has always been U.S. Cooler’s highest priority.

U.S. Cooler, through their discount dealer program, passes savings on to consumers via the internet. Quick delivery, quality product, and competitive prices have drawn customers from across the nation to buy walk-in coolers and freezers from U.S. Cooler’s internet dealers online. Check out www.fastcooler.com, the internet’s best resource for discount walk-in cooler and freezer dealers.

This year at NRA, U.S. Cooler is displaying the new lean Brew Cave.

The U.S. Cooler Brew Cave offers an abundance of cold storage space for beer, soda or any cold beverage. It can store over 30 cases of beer and 4 or more kegs, all while keeping them cold and ready to drink. The Brew Cave is perfect for restaurants, bars, clubs, hotels, country clubs etc. Everything needed for your Brew Cave is included in one convenient package; refrigeration, shelving and draft beer dispensing system. The Brew Cave can be any standard size and has many add-on features. With shelving that is designed to provide the most cold storage space possible in the footprint of the walk-in, the Brew Cave is sure to provide you with the most efficient storage space available.

Stop by U.S. Cooler’s booth 1834 to learn more about our discount internet program and how U.S. Cooler can save you money.

New Website walkincoolerparts.com

Has your walk-in cooler or freezer seen a lot of use and abuse over the years? Door parts on walk-ins are particularly susceptible due to heavy traffic and may become worn or break. In the past we have exclusively provided walk-in parts for our units by calling our parts line 866-261-2797 (8-5PM CST). U.S. Cooler is proud to announce the launch of our new parts website walkincoolerparts.com. The site will allow you to create an account and save items in your cart to be purchased at a later date. It also offers the convenience of 24/7 ordering, free shipping, secure checkout and no minimum purchase amounts.

Currently, our online catalog only offers parts that are standard on U.S. Cooler walk-ins. These include hinges, gaskets, closers, cam locks, light fixtures, screeding, handles and more. In the coming months, we will begin adding additional items to our catalog encompassing parts that require specific sizing or aren’t found on U.S. Cooler manufactured units.

Walk-in Cooler Parts accepts Visa, Discover, and Mastercard. Appropriate sales taxes will be charged for shipments to Georgia, Illinois, Michigan, Missouri, and Texas.

Hard to Open Doors and Pressure Differences in Your Walk-in Box

Improper fixes to hard-to-open doors can cause ice and frost build-up, water dripping on
floors, freezing around door seals and unusual icing patterns in and around the refrigeration equipment.

Nature’s Basics

The physical nature of air causes a cooler or freezer to have a negative pressure compared to the
outside air. This is due to the contraction of the air as the temperature drops. The pressure of the air in a
sealed box will decrease by 0.3 psi for every drop in temperature of 10 degrees Fahrenheit.
Note: This negative pressure is not caused by the refrigeration equipment removing air. The evaporator fans just cool the air and push it around the box. They don’t have any exhaust venting or “makeup air” being brought in from the outside (like they do in air conditioning systems).

Check it Yourself

The most dramatic pressure change happens when the door is closed. Warm air that entered a cold
freezer will be cooled within seconds by contact with the ceiling, walls and product. If the average air
temperature quickly drops from 40 to 30 degrees, the pressure drops by 0.3 psi. That’s 43 pounds per square
foot, over 800 pounds of force on a normal size door. The door will be impossible to re-open until the
pressure is equalized.
Note: The bigger the size of the door and the more airtight the box, the more dramatic it will be. Read the rest of this entry »

Proposed Rulemaking for Walk-in Coolers and Freezers

Proposed Rulemaking for Walk-in Coolers and Freezers

Since EISA was passed January 1, 2009, the U.S. Department of Energy (DOE) has been working to mandate a standardized energy efficiency test for walk-in coolers and freezers.  The first step was taken with an informal meeting on February 4, 2009 to discuss comments and suggestions from industry professionals on determining a testing procedure. After nearly a year’s worth of research, DOE has published their proposed testing procedure for walk-in coolers and freezers. A follow-up meeting was scheduled to discuss these proposed rulings, but due to winter weather the meeting was canceled and has not been rescheduled at this time.

In accordance with section 312 of the Energy Independence and Security Act (EISA), DOE published a Notice of Proposed Rulemaking (NOPR) for the test procedure on walk-in coolers and freezers. The NOPR is the first published document for the test procedure rulemaking process for walk-ins. DOE proposes the procedures explained in the NOPR be used to test walk-in equipment. Once performance standards are accepted, manufacturers will be required to use the accepted test to determine compliance and for all representations regarding the energy use of the product.

DOE proposes to adopt a test procedure that contains two separate testing methods; one for the insulated box and the other for the refrigeration equipment. Each of the two components, the insulated box and the refrigeration system, will be tested separately. The manufacturer will be responsible for testing their product respectively and must provide compliance with all testing standards.  Read the rest of this entry »

New! Copeland Scroll Outdoor Condensing Unit

Copeland now carries outdoor condensing units for the food service industry. There new light weight, slim shaped units are available in medium and low temperatures ranging from 2 – 6 horsepower.

Copeland Scroll Outdoor Condensing Units are perfectly suited for walk-in cooler and freezer applications. All units integrate the many benefits of the Copeland Scroll compressor technology, fan speed control and Copeland Performance Alert™ diagnostic controls, and are available in 208/230 single-phase and 208/230 three-phase voltage applications.

Scroll compressors offer the highest energy efficiency levels to lower energy bills. With integrated controls that optimize fan motor speed to maximize the heat transfer through over-sized condenser coils, additional energy savings are achieved. The average energy savings for end-users is $350 per year for a 3HP medium temperature unit, however this number could be greater depending on the application.

Read the rest of this entry »

Walk-in Freezers Used to Heat Water?

At U.S. Cooler, we strive to bring more value to our customers.  One of the ways we accomplish that is by keeping informed on opportunities to improve your bottom line.

Did you know your walk-in coolers and freezers are potentially capable of doing double-duty?  It’s a well kept secret you may wish to consider.  Depending upon your existing (or hopefully new, from U.S. Cooler) equipment, you may be able to save thousands of dollars annually by capturing the heat rejected from air-cooled condensing units and using it to preheat hot water. Read the rest of this entry »

Types of Refrigeration Systems Used in Walk-ins

Refrigeration systems consist of a condensing unit and an evaporation coil. The condensing unit is located outside the walk-in and the evaporator is located inside the walk-in. The compressor compresses gas to a liquid. The liquid is then pumped through the condensing unit coil while a fan blows outside air through the coil. Gas is condensed to a liquid and is then pumped through a small copper pipe into the walk-in to the evaporator coil. There, through the expansion valve located in the evaporator coil the liquid is allowed to expand back into a gas. The expansion of the liquid to a gas causes a rapid chilling of the evaporator coil. Since heat always flows toward cold, inside the walk-in air is blown across the evaporation coil to let the coil absorb heat from inside the walk-in. The gas is then allowed to exit the walk-in through a larger copper pipe to the condensing unit where it is once again compressed and cooled to a liquid state and returned to the evaporator coil inside the walk-in. There the cycle is started over.

The new EISA law requires all new walk-ins be equipped with high efficiency motors to be compliant. These cost a little bit more but save you money in the long run. Some suppliers may try to sell you non EISA compliant refrigeration systems. To be compliant with the law and purchase the best lifetime value always ask for EISA compliant equipment.

1. Remote Systems - Remote systems are the least expensive systems to purchase. They consist of a condensing unit, evaporator unit and misc. parts such as expansion valve, site glass, dryer, pump down solenoid thermostat, and on freezers a timer and drain heater to install the system. They require the use of a licensed refrigeration installer since they are pumped down and charged with refrigerant gas on site. The installer will also charge for any other parts needed for the install such as copper pipe, pipe insulation, connectors, and electrical. They are less expensive systems to buy with the walk-in but may cost more over all depending on what the going hourly rate is with the installer and the cost of the parts he provides. They also provide an advantage by allowing the condensing unit to be located outside the building. There the condensing unit can dump its heat without adding extra heat to the building and air conditioning systems. Read the rest of this entry »

Firehouse Renovation on Illinois Stories

Craig Industries / U.S. Cooler’s corporate offices are located in a renovated firehouse in Quincy, Illinois. Engine House No. 4 was originally built in 1898 and housed two horse-drawn fire wagons. It was used by the fire department until 1940 and has subsequently been used for textile manufacturing. In the Fall of 2008, Craig Industries completed a restoration of the building that was faithful to the original design. The interior features modern amenities but still has a nostalgic feel with the original brick walls and  wooden supports intact.

Engine House No. 4 will be featured on the PBS program Illinois Stories at 6:30pm, December 10th (WSEC – Jacksonville/Springfield, WQEC – Quincy, QMEC – Macomb).

Illinois Stories: From the river heritage of Quincy and Hannibal, to the bounty of the richest farmland on earth, Mark McDonald hosts this Emmy award winning series about the people and places of central and western Illinois. PBS

R-22 Phase out January 1st, 2010

January 1st is just around the corner. Now is the time to start preparing for the R-22 refrigeration phase out. Starting in 2010, manufacturers can only produce R-22 refrigerant to service existing equipment. All newly manufactured units will use an alternate refrigerant.

How to Replace Walk-in Refrigerator Door Gaskets

The following article is courtesy of Tundra Specialties.

The rubber door gasket on the inside edge of the doors of all your refrigeration equipment is very important. It prevents cold air from escaping, which means the unit will stay colder longer and use less energy. Old gaskets wear out and lose their seal. Even worse, older gaskets can pose a food safety risk because they begin to collect grime and food bits and become a breeding ground for bacteria.

Luckily, it’s easy to replace door gaskets!  There are several different styles of gaskets. To insure you get the proper gasket, gather the following information:

1. Dimension of gasket – Measure from outside corner to outside corner for both height and width.

2. Manufacturer – Get the manufacturer’s name and the model and serial number of the piece of equipment (the serial number may not be needed).

3. Style –  Check to see if the gasket is magnetic or non-magnetic(compression). Almost all newer refrigeration equipment will have a magnetic gasket. A magnetic gasket will be hard and square at the point where it contacts the inside frame of the unit. Magnetic gaskets will also snap shut when you hold the door less than an inch from the frame because the magnet attracts to the metal.

Magnetic door gaskets are the most common.

Compression gaskets usually need a door latch to hold them tight in place to get a good seal. These gaskets are soft and compress easily at the point where they contact the inside frame of the unit.

A compression style door gasket.

Door gaskets are also categorized by how they attach to the door.  There are 3 ways a door gasket mounts on a door: snap in (or dart), push in, and screw in.
Read the rest of this entry »